auxbeam switch panel manual
Auxbeam Switch Panel Manual: A Comprehensive Guide
This manual consolidates installation, troubleshooting, and wiring information for various Auxbeam switch panels, including the AR-800, Aux 6, and 8-Gang models․
It offers guidance on fuse integration, relay usage, and compatibility with accessories like LED light bars and ARB compressors․
Auxbeam switch panels offer a streamlined solution for controlling auxiliary accessories in your vehicle, eliminating the need for messy wiring and multiple switches․ These panels are popular among off-road enthusiasts and those seeking to add functionality like LED light bars, compressors, and other 12V devices;
Available in various configurations – from 6-gang to 8-gang – Auxbeam panels provide a clean, organized, and professional look․ They feature pre-wired switches, illuminated indicators, and robust construction designed to withstand harsh conditions․ Understanding the specific features of your chosen model is crucial for a successful installation and optimal performance․
This guide will walk you through the process, ensuring a safe and effective setup․
Understanding Different Auxbeam Switch Panel Models
Auxbeam offers a range of switch panels tailored to diverse needs․ The AR-800 Series is a popular choice, known for its robust build and versatile functionality․ The Aux 6 Series provides a more compact solution, ideal for simpler setups․
The 8-Gang Switch Panel maximizes control, accommodating numerous accessories․ Each model differs in the number of switches, wiring configurations, and included features․ Understanding these distinctions is vital for selecting the panel that best suits your vehicle and accessory requirements․
Carefully review the specifications of each model before purchasing․
Auxbeam AR-800 Series
The Auxbeam AR-800 is a highly sought-after switch panel, praised for its durability and comprehensive feature set․ It typically includes eight individual switches, allowing control over numerous accessories․ Users often inquire about the pink wire, which is used for illumination tied to the ignition․
Installation involves careful wiring to power sources, and many find it a time-saving alternative to building custom setups․ Troubleshooting often centers around power issues, requiring multimeter checks for voltage readings․
It’s a solid choice for extensive accessory control․
Auxbeam Aux 6 Series
The Auxbeam Aux 6 switch panel offers a streamlined solution for controlling up to six accessories, favored by those seeking a balance between functionality and size․ Many users upgrading from a Jeep find it a familiar and reliable choice, appreciating its ease of use․
Mounting location is a common consideration, with the area near the moonroof switch being a popular, though weight-bearing-capacity-dependent, option․ Proper installation requires careful wiring and consideration of power sources․
It’s a great option for focused accessory control․
Auxbeam 8 Gang Switch Panel
The Auxbeam 8 Gang Switch Panel provides extensive control, accommodating numerous accessories for comprehensive vehicle customization․ A popular choice for the Lexus GX460, it offers a robust, all-in-one solution, saving time compared to building a custom setup․
Installation involves careful fuse and relay box integration, ensuring proper circuit protection․ Users often seek advice on wiring and connecting to ignition or accessory power sources․
It’s ideal for vehicles requiring extensive accessory management․
Installation Process: General Steps
Proper installation is crucial for safe and reliable operation․ Begin by carefully reviewing the wiring diagrams specific to your Auxbeam model․ Prioritize safety by disconnecting the vehicle’s battery before commencing any electrical work․
Securely mount the switch panel in a location that is easily accessible but doesn’t interfere with driving․
Pay close attention to wiring connections, ensuring proper polarity and secure terminations․ Double-check all connections before reconnecting the battery․
Wiring Considerations & Safety Precautions
Always disconnect the vehicle’s battery before starting any wiring․ Use appropriately sized wiring for the amperage of the devices you’re powering – undersized wires can overheat and cause fires․
Employ proper crimping or soldering techniques for secure connections․ Protect wiring from abrasion using grommets and conduit where it passes through metal․
Utilize fused circuits to protect against shorts and overloads․ Verify polarity before connecting to avoid damaging components․
Mounting Location Options
Common mounting locations include the A-pillar, overhead console, and center console areas․ Consider accessibility and visibility when choosing a spot․ The area near the moonroof switch is popular, but assess the headliner’s weight capacity before mounting․
Ensure the chosen location doesn’t interfere with airbags or other safety features․ Secure the panel firmly to prevent it from becoming a projectile during a collision․
Utilize strong adhesive pads or screws for a stable installation․
Wiring Diagrams & Connections
Proper wiring is crucial for safe and reliable operation․ Identify the panel’s wiring, noting the pink wire often used for ignition power․ Connect to an ignition source so the panel activates with the vehicle․
An accessory power source provides constant power for panel illumination and switch memory․ Use appropriate gauge wire and secure connections with crimp connectors or solder․
Always disconnect the battery before starting any electrical work․
Identifying Switch Panel Wiring (Pink Wire, etc․)
Auxbeam switch panels utilize color-coded wiring for simplified installation․ The pink wire commonly serves as the ignition power input, activating the panel with the vehicle’s ignition․ Red wires typically provide constant 12V power for memory retention․
Black wires are generally ground connections, essential for completing the circuit․ Individual switch wires vary in color and connect to the accessories you intend to control․
Refer to your panel’s specific wiring diagram for accurate identification․
Connecting to Ignition Power Source
To connect to the ignition power source, locate a suitable fuse within your vehicle’s fuse box that activates with the ignition switch․ Use a fuse tap to safely draw power without overloading the circuit․
Connect the pink wire from the Auxbeam panel to the tapped fuse, ensuring a secure connection․
This configuration allows the switch panel to power on and off with the vehicle’s ignition, conserving battery life and preventing accidental activation․
Connecting to Accessory Power Source
For constant power to certain switches, connect to an accessory power source – a fuse that remains active even when the ignition is off․ Identify a suitable accessory fuse in your vehicle’s fuse box, ensuring it has sufficient amperage․
Utilize a fuse tap to connect the appropriate wire from the Auxbeam panel to this accessory fuse․
This allows those switches to function independently of the ignition, ideal for devices needing continuous power․
Troubleshooting Common Issues
If the switch panel fails to power on, check the main power and ground connections, verifying proper voltage with a multimeter․ Individual switch malfunctions often stem from wiring issues or faulty switches themselves – inspect connections carefully․
Utilize a multimeter to verify voltage readings at each switch, ensuring power is reaching the device․ Online forums offer valuable insights from users facing similar problems․
Switch Panel Not Powering On
If your Auxbeam switch panel isn’t powering up, begin by meticulously checking the primary power and ground connections․ Confirm voltage is present at the panel’s power input using a multimeter – ensure it matches your vehicle’s system․
Inspect the inline fuse associated with the power wire; a blown fuse is a common culprit․ Verify the ignition source is providing power when the vehicle is on․
Individual Switch Malfunctions
When a single switch fails on your Auxbeam panel, first confirm the connected accessory is functioning correctly by testing it directly with a power source․ Check the wiring specifically for that switch, looking for loose connections or damaged wires․
Use a multimeter to verify voltage is reaching the switch terminals when activated․ A faulty switch may require replacement; contact Auxbeam support for assistance and part numbers․
Voltage Readings & Multimeter Use
A multimeter is crucial for diagnosing issues with your Auxbeam switch panel․ Begin by checking the input voltage to the panel, ensuring it matches your vehicle’s system (typically 12V or 24V)․ Test each switch output when activated to confirm voltage is present․
Refer to the panel’s wiring diagram to identify the correct terminals for testing․ Low or absent voltage indicates a wiring problem or a faulty switch, requiring further investigation․
Fuse and Relay Box Integration
Integrating a fuse and relay box enhances the safety and functionality of your Auxbeam switch panel setup․ Adding fuses protects individual circuits from overloads, preventing damage to the panel and connected accessories․ Utilize appropriately sized fuses based on the power draw of each device․
For high-power devices, like compressors or large light bars, employ relays to switch the load, relieving strain on the switch panel itself․ Proper relay wiring is essential for safe and reliable operation․
Adding Fuses for Added Protection
Implementing fuses is crucial for safeguarding your Auxbeam switch panel and connected accessories from electrical faults․ Each circuit should have a dedicated fuse rated slightly higher than the device’s maximum current draw․ This prevents overheating and potential fire hazards caused by short circuits or overloads․
Inline fuse holders are recommended for easy access and replacement․ Regularly inspect fuses for signs of damage and replace them promptly if blown, ensuring continued safe operation of your system․
Using Relays for High-Power Devices
When powering high-draw accessories like compressors or large LED light bars, relays are essential․ Relays utilize the switch panel’s signal to control a separate, higher-current circuit, protecting the panel from overload․ This prevents damage to the switches and wiring․
Choose a relay with a current rating exceeding the accessory’s maximum draw․ Proper relay wiring involves connecting the switch panel signal, power source, and accessory, ensuring a safe and efficient power distribution system․
Compatible Accessories & Lights
Auxbeam switch panels offer versatile control for a wide range of accessories․ Popular choices include LED light bars, providing enhanced visibility for off-road adventures, and ARB compressors, enabling tire inflation on the go․
Consider front-facing light bars mounted below the vehicle logo for optimal illumination․ Ensure accessory power draw aligns with the panel’s capacity, and utilize relays for high-current devices to safeguard the system․
LED Light Bars & Wiring
Auxbeam switch panels simplify LED light bar control, offering dedicated switches for activation․ Proper wiring is crucial: connect the light bar’s positive wire to a fused relay output from the switch panel, and the negative wire to a suitable ground․
Utilize appropriately sized wiring to handle the current draw, and consider a wiring guide for specific light bar models․ Always double-check polarity before connecting to prevent damage․
ARB Compressors & Switch Panel Control
Controlling an ARB compressor with an Auxbeam switch panel requires careful consideration of the compressor’s power demands; Connect the compressor’s power wire to a relay triggered by the switch panel, ensuring the relay is rated for the compressor’s amperage․
Fuse the relay appropriately for safety․ Verify the switch panel’s output can handle the relay’s coil current․ Proper wiring prevents overload and ensures reliable compressor operation․
Front Facing Lightbar Recommendations
For a front-facing lightbar below the RAM logo, consider a 20-30 inch LED bar offering a balanced blend of width and intensity․ Auxbeam offers various options with different beam patterns – spot, flood, or combo – to suit your off-road needs․
Ensure the lightbar’s wattage is compatible with the switch panel’s relay setup․ Prioritize lightbars with robust housings and effective heat dissipation for longevity․ Proper mounting is crucial for optimal performance and aesthetics․
Mounting Solutions & Considerations
When mounting the switch panel, the area near the moonroof switch is a popular choice, but carefully assess the headliner’s weight capacity to prevent damage․ Alternative locations include the A-pillar, center console, or overhead console․
Secure mounting is essential to avoid vibrations and ensure the panel remains stable during vehicle operation․ Utilize appropriate mounting brackets and hardware for a firm and lasting installation․ Consider wire routing for a clean and organized setup․
Headliner Mounting (Weight Capacity)
Mounting to the headliner requires careful consideration of weight․ The headliner material and underlying structure have limited capacity․ Auxbeam switch panels, particularly the 8-Gang model, can be relatively heavy․
Before installation, assess the headliner’s strength in the desired location․ Reinforcement may be necessary using backing plates or adhesive supports to distribute the weight․ Failure to do so could lead to sagging or detachment of the headliner over time․
Alternative Mounting Locations
Beyond the headliner, several alternative mounting locations exist․ Consider the A-pillar, center console, or dash panel․ A-pillar mounting offers a secure position but may obstruct visibility․
Center console mounting provides easy access but can consume valuable space․ Dash panel installation requires careful planning to avoid interfering with airbags or vehicle controls․ Ensure any chosen location allows for proper wiring access and doesn’t compromise safety or functionality․
Specific Model Troubleshooting (AR-800)
For the Auxbeam AR-800, a common issue is a complete power loss․ Verify the ignition and accessory power connections are secure and receiving 12V․ Check the inline fuse on the power input wire; replacement is often the solution․
If individual switches fail, use a multimeter to confirm voltage at the switch terminals when activated․ Faulty switches may require replacement․ Ensure proper wiring to the intended accessory, avoiding overloaded circuits․
Specific Model Troubleshooting (Aux 6)
Auxbeam Aux 6 panels sometimes experience intermittent switch functionality․ Inspect wiring connections for looseness, particularly at the switch terminals and power source․ Confirm the correct amperage fuse is installed for each circuit, preventing blown fuses․
If a switch isn’t responding, test voltage with a multimeter during activation․ Consider a faulty switch if no voltage is present․ Double-check accessory wiring to ensure proper grounding and polarity․
Warranty Information & Support
Auxbeam offers a warranty against manufacturing defects on their switch panels, typically for one year from the purchase date․ Proof of purchase is required for all warranty claims․ The warranty doesn’t cover damage from misuse, improper installation, or accidental damage․
For support, visit the Auxbeam official website for FAQs and contact information․ Online forums and communities (see Resources section) provide peer-to-peer assistance and troubleshooting advice․ Contact Auxbeam directly for complex issues․
Frequently Asked Questions (FAQ)
Q: Can I use an Auxbeam switch panel with LED light bars? A: Yes, they are designed for compatibility․ Q: What does the pink wire do? A: It’s for ignition-powered illumination․ Q: Can I trigger a switch with another signal? A: Yes, wiring a trigger is possible․
Q: Is the headliner strong enough for mounting? A: Weight capacity is a concern; consider alternative locations․ Q: What if my switch stops working? A: Check voltage and fuses first․
Resources & Further Information
For additional support and community insights, explore online forums dedicated to vehicle modifications and Auxbeam products․ These platforms offer valuable troubleshooting tips and installation experiences shared by fellow enthusiasts․
The official Auxbeam website (link not provided) provides detailed product specifications, wiring diagrams, and warranty information․ Accessing these resources will enhance your understanding and ensure a successful installation and operation of your switch panel․
Online Forums & Communities
Numerous online forums and communities cater to automotive enthusiasts and off-road vehicle modifications, offering a wealth of information regarding Auxbeam switch panels․ These platforms serve as excellent resources for troubleshooting common issues and discovering innovative installation techniques․
Users frequently share their experiences, wiring diagrams, and mounting solutions, providing practical guidance beyond the official manual․ Active participation in these communities can significantly simplify your project and connect you with experienced individuals․
Auxbeam Official Website
The Auxbeam official website is the primary source for the most up-to-date product information, specifications, and downloadable resources related to their switch panels․ You can find detailed product descriptions, installation guides, and frequently asked questions directly from the manufacturer․
Furthermore, the website often hosts firmware updates, compatibility lists, and direct access to customer support․ Checking the official site ensures you have the latest documentation and assistance for your specific Auxbeam switch panel model․